“Non-sparking”, “spark reduced”, “spark-resistant” or “spark-proof” tools are names given to tools made of metals such as brass, bronze, Monel metal (copper-nickel alloy), copper-aluminum alloys (aluminum bronze), or copper-beryllium alloys (beryllium bronze).
Commonly used hand tools are often manufactured of steel alloys. Preferred “non-sparking” metals have less tensile strength than steels usually used to make tools. A lower tensile strength means the metal has less strength or resistance to tearing apart when stretched under test conditions. It also means that these tools are softer, wear down more quickly than ordinary steel tools, and have to be dressed more frequently.
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In general, non-sparking tools should be used in any environment where ignition sources are a concern. Applications include, but are not limited to:
Maintenance and repair operations in environments that may contain flammable liquids, vapors, or combustible dusts or residues
Collection, holding and transfer of flammable liquids
Hot work
Work in confined spaces
Transportation (airports, railroads, tanker trucks, shipyards)
Chemical, petrochemical and gas operations
City, State and Federal Governments (utilities, waste management, hazardous material response, weapons of mass destruction)
Non-sparking tools are made of materials that do not contain iron (non-ferrous metals) and therefore the risk of a spark being created while the tool is in use is reduced. Non-sparking tools protect against both fire and explosion in environments that may contain flammable liquids, vapors, dusts or residues.